Manufacturing Execution Systems (MES) Model Sajet

 

KEY FETURES

  • Complete Production Process Trace(Traceability)
  • Full Production Information Monitoring(WIP Control)
  • Equipment /PLC Automatic Connectivity 
    - Computer Integrated Manufacturing : CIM 
    - Equipment Automation Program: EAP
  • Professional Quality Control System 
    - Statistical Process Control : SPC 
    - Corrective Action Report : CAR 
    - Out of Control Action Plan : OCAP
  • Manufacturing Equipment Management 
    - Equipment Management System : EMS 
    - Overall Equipment Effectiveness : OEE
  • Real-time Report 
    - Yield Rate Report 
    - WIP Report

The trend of modern factory is heading towards automated production as the development goes. A traditional Manufacturing Execution System (MES), which focuses on only gathering data and report analysis, cannot meet the requirements of this fast changing era. The new generation of MES is the core system of automatic factories that not only retains the existing service range but also covers the functions of CIM, EAP, equipment connectivity and integrating robotic arms to meet the objective factory automated control by gaining massive data analysis in real time to improve the product quality and customer satisfaction as well as to reduce the production cost and maximize the benefit of enterprise.

THE CORE SYSTEM FOR AUTOMATIC FACTORIES

 

SAJET MES  THE BEST CHOICE OF NEW GENERATION MANUFACTURING INFORMATION SYSTEM 
Chroma, not only the professional MES system provider but also the world-class test & measurement equipment and automated production line manufacturer, has abundant technology and experiences in MES and automated equipment integration that can provide you the best manufacturing execution system solution of new generation.

THE BEST CHOICE OF NEW GENERATION MANUFACTURING INFORMATION SYSTEM

COMPLETE PRODUCTION PROCESS TRACE - TRACEABILITY 
The manufacturing process information contained in Sajet MES can assist the factory to process work orders, monitor workstations, track and manage inventory as well as to conduct quality inspection and exception conditions management. The precision allows users to find out the lot number, delivery date and quantity of passive components used in a product from the supplier. It can also use the lot number to trace back the shipped products for locations and quantities to reduce the loss caused by defect components. The traceability feature can solve the problems rapidly is the best helper for factory management.

COMPLETE PRODUCTION PROCESS TRACE

FULL PRODUCTION INFORMATION MONITORING - WIP CONTROL 
Sajet MES provides flexible routing management that allows users to plan different routes based on the products, control the quantity of yield and defective goods, manage reworked products and calculate the pass-through rate. The complete traceability data collection and production line information are fully controlled by Sajet MES to increase the production efficiency and reduce production costs.

FULL PRODUCTION INFORMATION MONITORING

EQUIPMENT/PLC AUTOMATIC CONNECTIVITY - CIM, EAP 
Besides offering the professional MES solution, Chroma as the world leading manufacturer of test & measurement instruments and system integration is able to combine the R&D resources with the ability of connecting various devices to provide an automated turnkey solution that includes both software and hardware. To cope with the trend of automation for manufacturing factories and to give customers a complete solution, Sajet MES will upgrade continuously to assure sustainable development and service.

EQUIPMENT/PLC AUTOMATIC CONNECTIVITY

PROFESSIONAL QUALITY CONTROL SYSTEM - SPC, CAR, OCAP 
Sajet MES is not just a professional factory manufacturing management solution but also has specialized quality control system and on-line SPC control that allow users to check the data collected on-line. It can perform measurements, control chart analysis (ex: CPK, X-R, X-S Chart etc.), defect analysis and exception handling by setting up the channel for error notification via Email to supervisors and sending alerts in voice or chart colors to improve the quality of production as well as reduce the risks.

MANUFACTURING EQUIPMENT MANAGEMENT - EMS, OEE 
Sajet MES is capable of collecting the workstation status to give the supervisor and on-site personnel to monitor the workstation status in real time, log its maintenance status and query the information of device, including : 
- Device failure analysis, 
- Device utilization rate, 
- Failure frequency analysis, 
- Device maintenance time analysis...etc.

REAL-TIME REPORT - YIELD RATE REPORT, WIP REPORT 
Sajet MES has powerful MES database technology in the industry that can be online in real time to administer every work item precisely. The report generator developed by Chroma is applicable for complete report query and real time report generation. Various mobile devices like smart phone, PDA and Pad can be used to query the report and get the factory status immediately. It can integrate into BI (Business Intelligence) in the enterprise so that the manager can view the report of production line thoroughly.

REAL-TIME REPORT

Complete Hardware Integrated Solution Satisfies Various Needs

  • Integration of Various Devices 
    - Various test equipment of Chroma 
    - Manufacturing database online control program development and implementation
  • Barcode Printing Device and Sensor Switch 
    - Long/short range optical switching system 
    - Various industrial barcode printer
  • Mobile Application Management Device 
    - PDA, Tablet Computer 
    - Wireless Scanner, wireless terminal, and etc.
  • Other Electromechanics and Factory Devices 
    - Temperature controller, electronic scale 
    - PLC, connectable device (Scanner), and etc.
  • Optical Scanning 
    - Various handheld 1 & 2 dimension gun type barcode scanner 
    - RFID Reader, fixed barcode scanner system
  • Industrial Network Peripherals 
    - Data collector, IPC 
    - TCP/IP, RS232, USB signal converter, and etc.
  • Display Device Management 
    - Various production efficiency kanban 
    - Factory notice kanban, Pick To Ligh, and etc.
  • Automatic Equipment 
    - Automatic labeling machine, laser engraving machine, and etc. 
    - Fully automatic test equipment solution

Download Datasheet

Fast Easy Player Model FEP

Key Features:

  • Broadcast through Wi-Fi
  • Log in on web browser
  • Modularize interface setting /Flexibly adjust layout
  • Integrate multiple ways to connect external database
  • Voluntarily define the chart and diagram
  • Platform controls the area and setting of each screen

Setting Up & Installment

FEP 設定安裝
  • Connect the display devices through HDMI
  • Internal Android platform on AP
  • Fast hardware setup
  • Setup can be finished under environment with Wi-Fi
  • Connect to database easily
 

User Interface

FEP 前面介面
  • With functions of display of dashboard,scrolling text, bulletin board,pictures rotator, date, time, weather,embedded web page and etc
  • Voluntarily adjust the layout according to actual needs
  • Multiple templates can be set at the same time, and display on different monitors
 

Picture Files Maintenance

FEP 圖片維護
  • User can easily upload pictures by dragging
  • Create a group upon existed folders
  • Support different formats of pictures
  • Set pictures display sequence and time interval
 

System Architecture- Establish eKanban through Wi-Fi

System Architecture- Establish eKanban through Wi-Fi
  • The new generation of Chroma eKanban solution integrates HDMI interface and different kinds of digital display monitors under Android platform. It helps to deliver real-time information to display monitors through Wi-Fi in factories. Moreover, it is easy to set up the layout configuration on Web interface so as to upload and broadcast real-time kanban information to factories, hospitals, retail stores, and public environments, providing the best choice of visual management solution.

Factory Layout- One platform can manage all the kanbans

Factory Layout- One platform can manage all the kanbans
  • Chroma FEP can establish new kanban according to different area configurations, setting up template through one single managing platform. Each functional module can be configured by dragging. The configurable functions include picture files, weather information, clock, scrolling text, dashboard, char t and diagram, bulletin board, table, and embedded web page, providing managers integrated kanban information.

Download Datasheet

Data Collection Node Model 98020

 Key Features
  • Small Volume: DCN98020 L*W*H (with back rack)=20.7 cm x 9.6 cm x 6.2 cm

  • Build Low-Cost: Reduce the building cost, improving overall efficiency

  • Easy to Maintain: No hard disk, without having to install, after setting it can be used directly on the power

  • Security Upgrade: No computer virus concerns, and the equipment is unable to use outside the workshop

  • Built-in two USB ports, one PS2 keyboard port

  • Built-in Digital I/O interface, digital control signals can be combined

  • Built-in network, message can be transmitted directly to the computer

Chroma DCN98020 is a high-performance equipment, self-developed by Chroma ATE Inc., for factory automation and information collected. Set up in the data collection points to collect the production information for back-end MES database.

 

Network Module

  • IEEE802.3 Baseband
  • 10/100 Base-T RJ - 45 Connector

 

COM port

  • RS-232:Full Duplex,D-Sub 9pin,Female
  • Baud-rate:1200 bps ~115200 bps

 

Keyboard Interface

  • Mini-DIN PS2 Connector

 

USB Interface

  • Two USB 1.1/2.0 Host Port
  • USB Keyboard support

 

Digital I/O

  • 2 Channel Digital Input 
  • 2 Channel Digital Output
  • 2 pin Power Output +12 Vdc

 

LCD Display

  • Low power consumption Graphic LCM
  • 240 x 64 dots
  • Build in LED Backlight

 

LED lighting display

  • PWR x 1,RUN x 1,COM1x1,LAN Indicator x1